Antistatic working disk

Antistatic Working Disk for Electronic Components and Precision Parts

An antistatic working disk is designed to hold, organize, protect, transport, and process electronic components and other static-sensitive products during manufacturing and assembly. Compared with ordinary plastic trays, antistatic working disks are made from materials specifically selected or treated to help control static electricity, making them suitable for electronic components, IC manufacturing, D-RAM, precision instruments, and other applications where electrostatic discharge may affect product quality.

WELL CHSIEN provides customized vacuum-formed working disks for industrial and electronic applications. Depending on the application, product dimensions, required surface resistance, handling process, and packaging environment, working disks can be manufactured in different materials, shapes, cavity configurations, thicknesses, and sizes.

Antistatic working disks are also commonly referred to as antistatic trays, electronic working disks, electronic component trays, ESD trays, vacuum formed trays, or TRAY disks. The appropriate design depends on the component being handled and the customer's production and packaging requirements.

What Is an Antistatic Working Disk?

An antistatic working disk is a specially designed plastic tray used to accommodate components during production, inspection, assembly, storage, and transportation.

Electronic components can be sensitive to electrostatic discharge. Static electricity may be generated during handling, movement, friction, packaging, or transportation. For manufacturers handling sensitive electronic parts, selecting appropriate packaging and handling materials is therefore an important part of the production process.

Antistatic materials are used to help reduce the accumulation of static electricity on the surface of the working disk. Depending on the required application, different material formulations and resistance ranges can be selected.

WELL CHSIEN manufactures customized working disks using vacuum forming technology. The shape and cavity arrangement can be developed according to the dimensions and geometry of the customer's components, helping keep products properly positioned during handling and transportation.

Antistatic Working Disk Materials

Different materials provide different physical and electrical characteristics. PET and PS are among the materials that can be used for electronic working disks.

Material / Type	Typical Appearance	Surface Resistance*	Typical Application
Antistatic PET	Usually transparent	10¹⁰–10¹² Ω	Electronic components, precision parts and applications where product visibility is useful
Conductive PS	Usually black	10⁴–10⁶ Ω	Electronic components requiring conductive packaging or handling
Customized Material	Depends on specification	According to project requirements	OEM/ODM electronic component handling and packaging

*Resistance values are based on the material information provided for the existing product. Actual specifications should be confirmed according to the material, production batch, product design, and customer requirements before ordering.

Antistatic Working Disk Applications

Antistatic working disks can be used throughout different stages of electronic component manufacturing, including production, assembly, inspection, temporary storage, internal transfer, and final packaging.

Typical applications include:

IC manufacturing
Electronic components
D-RAM components
Semiconductor-related parts
Precision instruments
Electronic assembly
Factory production lines
Component storage and transportation
Dust-sensitive components
Customized industrial parts

The working disk can be designed according to the component shape so that each item has an appropriate positioning cavity. This helps improve organization and can reduce unnecessary movement or contact between individual components.

Antistatic Working Disk vs. Ordinary Plastic Tray

Selecting a tray should not depend only on dimensions. The electrical characteristics of the material and the sensitivity of the product should also be considered.

Comparison	Antistatic Working Disk	Ordinary Plastic Tray
Static Control	Designed for static-sensitive applications	Usually not specifically designed for ESD control
Electronic Components	Suitable when the specified electrical properties match the application	May not be suitable for sensitive components
Custom Cavities	Available	Available
Material Selection	PET, PS and other project-specific materials	Common packaging plastics
Production-Line Use	Suitable for customized electronic handling applications	General handling and packaging
OEM/ODM	Available	Depends on manufacturer
Component Positioning	Can be customized	Can be customized

For electronic applications, customers should confirm the required material, surface resistance, component dimensions, production environment, and handling process before selecting a working disk.

Why Use Customized Antistatic Working Disks?

Electronic components are available in many shapes and dimensions. A generic tray may not provide suitable positioning for every component.

A custom antistatic working disk can be developed around the actual product dimensions and handling requirements. The cavity depth, spacing, quantity, edge design, stacking requirements, and overall tray dimensions can be adjusted according to the customer's application.

Customization can provide several practical advantages:

Better component positioning: Each cavity can be designed according to the product dimensions and shape.

Improved handling: Organized cavity arrangements can make components easier to identify, count, handle, and transfer during production.

Reduced component movement: A properly designed cavity helps limit unnecessary movement during handling and transportation.

Production-line compatibility: Overall tray dimensions and layouts can be designed according to the customer's operating process.

Material selection: PET, PS, antistatic, or conductive materials can be evaluated according to application requirements.

Antistatic Working Disk Selection Guide

Before requesting a quotation or developing a customized working disk, customers should prepare as much product information as possible.

Selection Item	Information to Confirm
Component	Product name and application
Dimensions	Length × width × height
Quantity	Required number of cavities per tray
Material	PET, PS or specified material
Static Requirement	Required surface resistance or ESD specification
Tray Size	Required overall dimensions
Thickness	Based on component weight and handling requirements
Appearance	Transparent, black or other specified appearance
Stacking	Whether trays need to be stackable
Production Process	Manual handling or production-line use
Packaging	Internal transport, storage or shipment
Customization	OEM / ODM requirements

Providing drawings, product dimensions, samples, photos, or other technical information can help the manufacturer evaluate the appropriate working disk structure.

Vacuum Formed Antistatic Working Disk Manufacturing

Vacuum forming is suitable for manufacturing customized plastic trays with repeatable cavity structures. A plastic sheet is heated and formed over a mold to create the required geometry.

For an antistatic working disk, the design process should consider more than the external dimensions of the tray. Component geometry, cavity depth, removal space, tray strength, material properties, stacking, and production handling can all influence the final design.

WELL CHSIEN has more than 30 years of experience in vacuum-formed products and manufactures working disks, vacuum covers, linings, packaging boxes, and other customized plastic products.

For customers developing a new electronic component tray, providing an actual sample or detailed drawing can help determine an appropriate tray configuration.

OEM and ODM Antistatic Working Disk

WELL CHSIEN accepts OEM and ODM antistatic working disk projects.

Customized designs can be developed according to customer requirements, including product dimensions, cavity configuration, tray dimensions, material, appearance, and other production specifications.

This makes customized working disks suitable for manufacturers that require trays specifically designed around their electronic components or production processes.

Customers can provide:

Product samples
2D drawings
3D drawings
Product dimensions
Required tray dimensions
Quantity per tray
Material requirements
Surface resistance requirements
Photos or reference samples
Estimated order quantity

The final material and structural design should be confirmed according to the actual application.

Antistatic Working Disk Specifications at a Glance

Item	Available / Typical Specification
Product	Antistatic working disk
Product Type	Electronic working disk / ESD tray / TRAY disk
Manufacturing Process	Vacuum forming
Materials	PET, PS and project-specific materials
PET Appearance	Usually transparent
PS Conductive Appearance	Usually black
Antistatic PET Surface Resistance	Approx. 10¹⁰–10¹² Ω*
Conductive PS Surface Resistance	Approx. 10⁴–10⁶ Ω*
Custom Size	Available
Custom Cavity	Available
OEM	Available
ODM	Available
Typical Applications	IC, D-RAM, electronic components, precision instruments

*Values shown are based on the current product information. Please confirm the required specification before production.

How to Request a Customized Antistatic Working Disk

When requesting a quotation, provide the component dimensions, material requirement, required quantity per tray, and expected application.

If the product is sensitive to static electricity, also provide the required surface resistance or relevant ESD specification.

For custom projects, physical samples or detailed drawings are particularly useful because the working disk can then be designed according to the actual shape of the component.

Contact WELL CHSIEN to discuss custom antistatic working disks, electronic component trays, conductive working disks, and vacuum formed trays for your production and packaging requirements.

Frequently Asked Questions About Antistatic Working Disks

What is an antistatic working disk?

An antistatic working disk is a plastic tray designed for handling, positioning, storing, or transporting electronic components and other products that may require static-control measures. The tray can be customized according to the dimensions and shape of the component.

What is an antistatic working disk used for?

Typical applications include IC manufacturing, D-RAM, electronic components, precision instruments, production-line handling, component storage, and transportation. The exact application depends on the material and electrical characteristics specified for the tray.

What materials are available for antistatic working disks?

PET and PS are available options for the current product range. Material selection should be based on the required electrical characteristics, transparency, mechanical requirements, component type, and production environment.

What is the surface resistance of an antistatic PET working disk?

According to the current product specifications, antistatic PET material has a surface resistance of approximately 10¹⁰–10¹² Ω. Actual requirements should be confirmed before production.

What is the surface resistance of conductive PS?

The current product information lists conductive PS at approximately 10⁴–10⁶ Ω. Conductive PS is typically black. Customers should specify their required resistance range when requesting a customized tray.

Can an antistatic working disk be customized?

Yes. The tray dimensions, cavity arrangement, cavity depth, material, thickness, appearance, and other structural characteristics can be customized according to the component and production requirements.

Can you manufacture antistatic working disks from customer samples?

Yes. For customized projects, customers can provide physical samples, drawings, dimensions, photos, or other technical information for evaluation.

Are OEM and ODM services available?

Yes. OEM and ODM manufacturing are available for customized working disks. Customers can provide their original design or discuss a new tray configuration according to their product requirements.

What information is needed for a quotation?

It is recommended to provide product dimensions, drawings or samples, required quantity per tray, tray dimensions, material requirements, static-control requirements, estimated order quantity, and any special production or packaging requirements.

What is the difference between an antistatic tray and a conductive tray?

The primary difference is their electrical behavior and resistance range. An antistatic material is designed to help control static accumulation, while conductive materials provide a lower-resistance path. The appropriate option depends on the sensitivity of the component and the customer's ESD-control requirements.

Can antistatic working disks be used on production lines?

They can be designed for production-line handling. Tray dimensions, cavity arrangement, stacking structure, and component orientation should be discussed during development so that the design matches the intended handling process.

Are antistatic working disks suitable for semiconductor components?

They can be used for semiconductor and IC-related applications when the selected material, surface resistance, dimensions, and design satisfy the component manufacturer's handling requirements. Customers should provide the relevant ESD specification when requesting a customized product.

Why choose a custom vacuum formed working disk?

A custom vacuum formed working disk can be designed around the actual component geometry. This allows manufacturers to determine cavity quantity, spacing, depth, tray dimensions, material, and other characteristics according to their production and packaging requirements.

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Custom Antistatic Working Disk

Antistatic Working Disk – Actual Product Example

This antistatic working disk is designed for the handling, storage, and transportation of electronic components and precision parts. The tray size, cavity layout, material, thickness, and surface resistance can be customized according to specific product and production requirements.

WELL CHSIEN provides custom antistatic working disks, ESD trays, electronic component trays, and vacuum formed trays for IC, D-RAM, semiconductor-related components, precision electronic parts, and industrial applications. OEM and ODM services are available.